Mica Heater is a kind of heating element which adopts mica sheet as insulating substrate and combines with resistance wire. It has the features of small size, light weight, even heating, high temperature resistance, etc. It is widely used in injection molding machine tubes, extruder molds and other industrial heating fields. The mica heater generates heat through the resistance wire and transfers the heat to the mica sheet, which in turn distributes the heat uniformly to the heated objects, realizing efficient heating. With its simple structure and easy installation, it is one of the important equipments for industrial heating.
Mica heater utilizes the high temperature resistance and excellent insulation of mica material to produce uniform heat through electric current, which is widely used in industry, household appliances and experimental equipment. It has the advantages of high temperature resistance, good stability and uniform heating.
Principle of operation
The mica heater generates heat through the current flowing through the heating resistance wire embedded in the mica sheet. The excellent insulating properties of mica ensure effective current conduction and even heat distribution.
Main Features
1. High temperature resistance:Mica can withstand high temperatures up to 600°C, making the heater suitable for high-temperature environments.
2. Uniform heating:Mica material has good thermal conductivity, which can realize uniform heating and reduce hot spots.
3. Strong insulating properties:The excellent insulating properties of mica provide excellent electrical safety and prevent electrical leakage.
4. High stability:Mica material has excellent chemical stability and is not easily affected by the environment.
Application areas
1. Industrial heating:commonly used in industrial equipment such as mold heating and drying equipment.
2. Household appliances:Used for heating components in household appliances, such as electric ovens, electric kettles, etc.
3. Laboratory equipment:Used in laboratory heating devices to provide precise heating control.
4. Automotive industry:used in automobiles that require high-temperature heating components, such as window heaters.
Advantages
1. High temperature tolerance.
2. Uniform heating.
3. Good insulation, electrical safety.
4. High stability, long service life.
Safety Precautions
1. Avoid overheating:Make sure the heater works within the designed temperature range when using to avoid overheating.
2. Protective measures:Ensure that the heater is firmly installed and avoid contact with sharp objects to reduce the risk of damage.
3. Electrical inspection:Check electrical connections regularly to ensure safety.
Operating Temperature Range ℃(℉) | -30(-22)~ 90(428) |
Dielectic strength at 20℃ as per ASTM KV/mm | 32 |
Thermal conductivity at 100℃W/m·K | 0.30 |
Constant of dielectricity at 25℃, 50Hz | 4-5.5 |
Resistance tolerance | ±7.5%or ±5% |
Max size mm | W:500, L:900 |
Thickness mm | 0.6~1.5 |
Working life | 10Khr at 180℃ |
What is a Mica Heater?
A Mica Heater is a type of heater that utilizes mica material as a heating element to generate heat through an electric current, with high temperature resistance and good insulation properties.
How does a Mica Heater work?
A Mica Heater generates heat by passing an electric current through a heating resistor wire embedded in a mica sheet, and the excellent insulating properties of the mica material ensure that the heat is evenly distributed.
What are the main advantages of Mica Heaters?
The main advantages include high temperature resistance, uniform heating, good insulation and high stability.
What are the application areas of Mica Heaters?
Applications for high temperature heating needs in industrial equipment, household appliances (e.g. electric ovens), laboratory equipment and the automotive industry.
How high can Mica Heaters withstand?
Mica Heaters can withstand temperatures up to 600°C and are suitable for use in high temperature environments.
How do Mica Heaters ensure even heating?
The excellent thermal conductivity of the mica material allows for even heating, reducing hot spots and improving heating results.
What is the insulating property of Mica Heater?
Mica has excellent insulating properties, effectively preventing electrical leakage and ensuring safe use.
What are the main disadvantages of Mica Heaters?
The main drawbacks include high cost and relatively fragile structure, which needs to be handled carefully to avoid damage.
How to maintain Mica Heaters?
Regularly check electrical connections, avoid overheating and contact with sharp objects, and ensure that the heater is used within its designed temperature range.
What are the applications of Mica Heaters in the automotive industry?
Used in automobiles for parts that require high temperature heating, such as window heaters, to enhance driving safety and comfort.
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